Advanced Centrifugal Casting Equipment with Integrated Coating System

• Customization: Available
• Casting Method: Special Casting
• Casting Form Material: Metal
• Casting Form Usage Count: Permanent
• Surface Treatment: Electroplating
• Surface Roughness: Ra6.3
• Coating: Sodium silicate
• Machining Tolerance: +/-0.01mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Control System: PLC
• PLC: Mitsubishi
• Servo: Panasonic
• Color: Customize
• Trademark: weltop
• Origin: China Shandong
• HS Code: 8454309000
• Production Capacity: 10 Pieces/Month

Product Description

Traditional cylinder liner manufacturers use independent multiple cantilever centrifugal casting machines to produce cylinder liner castings.

Typical labor-intensive industries such as this one are known for low production efficiency, unstable product quality, high labor intensity, and poor working environments.

As society advances, market demands an-ever higher quality of cylinder liner. At the same time, costs must be reduced in order to remain competitive today's demanding market. To meet these challenges, it is crucial for cylinder liner production to invest in cutting-edge cylinder liner casting production equipment that guarantees high efficiency, high automation, and consistent production results. Investing in such technology is a crucial step for success in the cylinder liner industry.

 

Product Description

J52 Series Fully Automatic Long Tube Centrifugal Casting Machine is designed with an integrated structure comprising one to three main machines and a multi-station auxiliary machine, the main machine is arranged side by side, and it shares a set of auxiliary machine and pouring devices. The auxiliary machine automates the entire process, from cleaning and spraying to pouring and cooling, as well as removing pipes. This model offers a compact, high-production solution that can be operated by a single individual. This machine is perfectly suited to the mass production of cylinder liner rough castings.

Machine features:

• High-speed and smooth-running main machine
• Accurate positioning control of auxiliary machine movements
• Excellent coating quality
• Real-time monitoring of mold temperature and injection water cooling
• Reliable Extraction Mechanisms
• Automatic pouring and accurate iron weighing
• Efficient, safe, and stable electrical automatic control system

 

Name	Values	Unit
Casting diameter	Φ60~Φ120	mm
Casting maximum length	1500	mm
Mold raceway diameter	Φ100~Φ180	mm
Riding wheel diameter	Φ300X70	mm
Two riding wheel outer span	900	mm
The distance between ground and mold center	800	mm
The host spacing	800	mm
Speed of mold	0~2000	rpm
Centrifugal machine power motor	7.5	Kw
Pulling car power	2.2	Kw
Cleaning car power	0.37	Kw
Praying car power	0.4	Kw
Mobile platform power	1.0	Kw
Pouring car power	1.0	Kw
Pouring ladle power	0.4	Kw
Pouring ladle turning power	0.75	Kw
Pulling stroke	≥2200	mm