High-Speed Cylinder Sleeve Processing Machine for Industrial Use

• Customization: Available
• Warranty: 1 Year
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, RoHS, GS, ISO9001
• Type: Special Casting
• Network Function: Wired Network
• Video: Video
• Control System: PLC
• Color: Customize
• Trademark: weltop
• Origin: China Shandong
• HS Code: 8454309000
• Production Capacity: 10 Pieces/Month

Product Description

Traditional cylinder liner production enterprises use independent multiple cantilever centrifugal casting machines to produce cylinder liner castings. The production efficiency is low, the product quality is unstable, the labor intensity is high, the working environment is bad, and it is a typical labor-intensive industry. With the development and progress of society, the market demands higher and higher quality of cylinder liners, and at the same time, the cost of cylinder liners is required to be further reduced. In the environment of rising raw material and labor cost, the traditional production method is difficult to meet the market requirements and seriously restrict the sustainable development of cylinder liner production enterprises. Therefore, the high efficiency, highly automated and stable production process of advanced cylinder liner casting production equipment is the necessary equipment for the future development of cylinder liner enterprises. 

 The double-station automatic servo-controlled cylinder sleeve centrifugal casting machine adopts the integrated structure of double main machines + multi-station auxiliary machines, with double main machines arranged side by side and controlled by frequency conversion. The double main machines share one set of auxiliary machine and casting devices. The auxiliary machine is controlled by a servo drive, which realizes the automatic control of the whole process of cleaning, spraying, pouring, cooling, pulling, and taking out the parts of the cylinder sleeve centrifugal casting production. The high speed and smooth speed adjustable main machine, advanced multi-stage and multi-speed spraying process, and real-time monitoring and adjustment of key process parameters in the whole casting process ensure the consistency of the casting process for each cylinder liner product, eliminate the influence of human factors on the casting process parameters, and fundamentally ensure the stability of the inner quality of the cylinder liner casting. The machine covers an area of less space, has high production efficiency, and needs only one person to operate. It is very suitable for the continuous production of single species and large quantities of cylinder liner blank castings.

 

Product Description

Machine features:

• High-speed and smooth-running main machine
• Accurate positioning control of auxiliary machine movements
• Excellent coating quality
• Real-time monitoring of mold temperature and injection water cooling
• Reliable Extraction Mechanisms
• Automatic pouring and accurate iron weighing
• Efficient, safe and stable electrical automatic control system

 Technical parameters 

Name	Parameter	Unit
Casting Diameter	Φ60~Φ120	mm
Casting Maximum Length	1200	mm
Riding Wheel Diameter	Φ300X70	mm
Two Riding Wheel Outer Span	745	mm
Raceway Diameter Of Mold	Φ100~Φ180	mm
Center Distance Between Ground And Mold	720	mm
Main Machine Motor Power	7.5	Kw
Maximum Size Of Machine	6310x4200x1200	mm
Speed Of Mold	0~2000	rpm