Automated Metal Casting System for Precision Cylinder Production

• Customization: Available
• Casting Method: Special Casting
• Casting Form Material: Metal
• Casting Metal: Cast Steel
• Casting Form Usage Count: Permanent
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra6.3
• Coating: Syrup or pulp waste
• Machining Tolerance: +/-0.10mm
• Standard: JIS
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Capacity: 50ml
• Shape: Spherical
• Mounting Type: Horizontal
• Position: on The Ground
• Material: Nonmetal
• Color: Customized
• Control System: PLC
• Trademark: weltop
• Origin: China Shandong
• HS Code: 8454309000
• Production Capacity: 10 Pieces/Month

Product Description

We are a leader in the foundry machinery industry with over 20 years of design and manufacturing experience. We can provide global customers with high-quality custom design, R&D, and manufacturing of foundry equipment, and have a perfect after-sales system.

 

We design and develop casting equipment for a wide range of industries. Cooperation with excellent customers has kept our technology in continuous progress, and the mechanical mechanism and automation level are constantly optimized and updated, helping customers improve production efficiency and product quality.

 

We have a professional technical team, including mechanical engineers, electrical engineers, mold engineers, and other professional technicians with rich experience. We rely on the progress of technology and the accumulation of experience, and constantly innovate and develop to provide quality casting equipment and services for our customers' environmentally friendly and efficient automated casting production.

J51 series cantilever centrifugal casting machine is constructed with a horizontal cantilever structure. The main machine, hydraulic ejector mechanism, electrical control system, water-cooling device for molds, safety guard, and other parts are included in the package.This product is suitable for a wide range of applications, including the production of sleeve and cylinder castings with larger diameters.

Performance characteristics

The main machine consists of base, turntable, speed control motor, bearing housing, spindle, transmission mechanism, ejector, etc.

The main machine is the core part of the cantilever centrifugal casting machine, which completes the rotating action of the turntable and realizes the centrifugal pouring of castings. The mold is mounted on the turntable and the spindle speed can be steplessly adjusted to meet the technological requirements of different diameter castings.

The hydraulic ejector mechanism includes hydraulic station, ejector cylinder and ejector rod. The ejector cylinder pushes the ejector rod in the middle of the spindle to eject the casting.

The cooling water system includes spindle bearing water cooling, mold and casting cooling, etc. The cooling water of mold and casting is recovered from the cooling water tank to improve the working environment of the main machine.

The rotation of the mold turntable is powered by AC frequency-controlled motor. The AC variable frequency speed control is stable and has a wide range of speed regulation, which can adapt to the production process requirements of different castings.

The electrical control system consists of PLC, touch screen, frequency controller, control cabinet, low-voltage electrical components, buttons, indicators, etc.

 Equipped with safety shield to ensure the safety of operators.

Technical parameters

 

NO.	Name	Value	Unit
1	Maximum diameter of casting	Ф800	mm
2	Minimum diameter of casting	Ф500	mm
3	Maximum length	600	mm
4	Max. load (casting + mold)	1000	Kg
5	Main engine speed control motor power	22	Kw
6	Spindle speed	0~1000	r.p.m
7	Hydraulic pump motor power	4	Kw
8	Ejecting force	100	KN
9	Ejecting stroke	300	mm