Two-Station Fully Automatic Centrifugal Casting Machine for Auto

• Customization: Available
• Casting Method: Special Casting
• Casting Form Material: Metal
• Model NO.: j522
• Casting Form Usage Count: Permanent
• Surface Treatment: Electroplating
• Surface Roughness: Ra12.5
• Coating: Syrup or pulp waste
• Machining Tolerance: +/-0.02mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Color: Customized
• Control System: PLC
• PLC: Mitsubishi
• Servo: Panasonic
• Trademark: weltop
• Origin: China Shandong
• HS Code: 8454309000
• Production Capacity: 10 Pieces/Month

Product Description

 

Company Profile

Traditional cylinder liner production enterprises use independent multiple cantilever centrifugal casting machines to produce cylinder liner castings. The production efficiency is low, the product quality is unstable, the labor intensity is high, the working environment is bad, and it is a typical labor-intensive industry. With the development and progress of society, the market demands higher and higher quality of cylinder liners, and at the same time, the cost of cylinder liners is required to be further reduced. In the environment of rising raw material and labor cost, the traditional production method is difficult to meet the market requirements and seriously restrict the sustainable development of cylinder liner production enterprises. Therefore, the high efficiency, highly automated and stable production process of advanced cylinder liner casting production equipment is the necessary equipment for the future development of cylinder liner enterprises. 

 The double-station automatic servo-controlled cylinder sleeve centrifugal casting machine adopts the integrated structure of double main machines + multi-station auxiliary machines, with double main machines arranged side by side and controlled by frequency conversion. The double main machines share one set of auxiliary machine and casting devices. The auxiliary machine is controlled by a servo drive, which realizes the automatic control of the whole process of cleaning, spraying, pouring, cooling, pulling, and taking out the parts of the cylinder sleeve centrifugal casting production. The high speed and smooth speed adjustable main machine, advanced multi-stage and multi-speed spraying process, and real-time monitoring and adjustment of key process parameters in the whole casting process ensure the consistency of the casting process for each cylinder liner product, eliminate the influence of human factors on the casting process parameters, and fundamentally ensure the stability of the inner quality of the cylinder liner casting. The machine covers an area of less space, has high production efficiency, and needs only one person to operate. It is very suitable for the continuous production of single species and large quantities of cylinder liner blank castings.

Machine features:

High speed and smooth running of the main engine 

Excellent spraying quality 

Real-time monitoring of tube mold temperature and water spray cooling 

Reliable casting taking out mechanism

Automatic pouring and accurate iron weighing

Efficient, safe, stable and flexible electrical automatic control system 

 

FAQ

Q: Why choose our products

A: We are professional manufacturers and exporters with our factory, and with in-house professionals and technicians to handle development, design, production, sales and service. We provide the most competitive price in the world.

 

Q: How can I get the best machine for our business?

A: Just let us know your casting's material, Max. and mini. outside diameters, thickness, and length, we will suggest the most suitable machine and professional solution.

 

 

Q:  What services do you provide

A: We provide a full range of centrifugal casting machines, including fully automatic centrifugal casting machines. Our strong technical strength means that we can add functionality to meet your needs.

 

 

Q: When can we arrange shipment?

Because our equipment is customized non-standard products, the delivery time varies according to the equipment, generally 50-70 days after getting the deposit.

 

Q:  What is our advantage

A: We have more than twenty years of experience in this industry.  During this, we have experience with a range of different working conditions and technological processes. This allows us to provide equipment that conforms perfectly to technological processes.

We can also work with you to ensure that your design meets all of your requirements.

 

 

Q:  Can you make machinery to our specific requirements

A: Our senior engineers will work with you to ensure that all machinery meets your specific requirements. We will also offer suggestions that can improve production and save costs.  We can design machinery to meet any purpose.

 

Q:  What happens after purchase 

A: We provide an experienced and professional commissioning engineer to your factory to oversee and direct machinery installation and commissioning. The senior engineer will remain on hand until the machinery produces the casting you want.

 

Technical parameters 

 

Name	Values	Unit
Casting diameter	Φ60~Φ120	mm
Casting maximum length	1500	mm
Mold raceway diameter	Φ100~Φ180	mm
Riding wheel diameter	Φ300X70	mm
Two riding wheel outer span	900	mm
The distance between ground and mold center	800	mm
The host spacing	800	mm
Speed of mold	0~2000	rpm
Centrifugal machine power motor	7.5	Kw
Pulling car power	2.2	Kw
Cleaning car power	0.37	Kw
Praying car power	0.4	Kw
Mobile platform power	1.0	Kw
Pouring car power	1.0	Kw
Pouring ladle power	0.4	Kw
Pouring ladle turning power	0.75	Kw
Pulling stroke	≥2200	mm