| Customization: | Available |
|---|---|
| Type: | Air Intakes |
| Start: | Electric |
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FAQ
Q: Why choose our products
A: We are professional manufacturers and exporters with our factory, and with in-house professionals and technicians to handle development, design, production, sales and service. We provide the most competitive price in the world.
Q: How can I get the best machine for our business?
A: Just let us know your casting's material, Max. and mini. outside diameters, thickness, and length, we will suggest the most suitable machine and professional solution.
Q: What services do you provide
A: We provide a full range of centrifugal casting machines, including fully automatic centrifugal casting machines. Our strong technical strength means that we can add functionality to meet your needs.
Q: When can we arrange shipment?
Because our equipment is customized non-standard products, the delivery time varies according to the equipment, generally 50-70 days after getting the deposit.
Q: What is our advantage
A: We have more than twenty years of experience in this industry. During this, we have experience with a range of different working conditions and technological processes. This allows us to provide equipment that conforms perfectly to technological processes.
We can also work with you to ensure that your design meets all of your requirements.
Q: Can you make machinery to our specific requirements
A: Our senior engineers will work with you to ensure that all machinery meets your specific requirements. We will also offer suggestions that can improve production and save costs. We can design machinery to meet any purpose.
Q: What happens after purchase
A: We provide an experienced and professional commissioning engineer to your factory to oversee and direct machinery installation and commissioning. The senior engineer will remain on hand until the machinery produces the casting you want.
Two-station Fully Automatic Centrifugal Casting Machine
| Item | Values | Unit |
| Casting diameter | Φ60~Φ120 | mm |
| Casting maximum length | 1500 | mm |
| Mold raceway diameter | Φ100~Φ180 | mm |
| Riding wheel diameter | Φ300X70 | mm |
| Two riding wheel outer span | 900 | mm |
| The distance between ground and mold center | 800 | mm |
| The host spacing | 800 | mm |
| Speed of mold | 0~2000 | rpm |
| Centrifugal machine power motor | 7.5 | Kw |
| Pulling car power | 2.2 | Kw |
| Cleaning car power | 0.37 | Kw |
| Praying car power | 0.4 | Kw |
| Mobile platform power | 1.0 | Kw |
| Pouring car power | 1.0 | Kw |
| Pouring ladle power | 0.4 | Kw |
| Pouring ladle turning power | 0.75 | Kw |
| Pulling stroke | ≥2200 | mm |
1The main engines has double working positions, and the two main engines are installed in the large base of welding structure. The large base is mounted on the embedded parts by welding or by screws mounting. Each main engine consists of four supporting wheels, divided into two pairs, respectively assembled into the driving shaft and driven shaft, which are mounted on the large base through the base plate (detachable) of the bearing seat (interchangeable in bearing maintenance). In pouring process, the tube molds are put between the two pairs of supporting wheels, a face angle of 95 - 115 degrees can be formed between supporting wheel center and the rotation center of the tube molds. When starting the equipment, the belt pulley of the motor drives the belt pulley of the main shaft (mounted on the pouring end surface of the main shaft) to rotate through the driving mechanism, and then the torque is transmitted through the friction force existing between the supporting wheels and tube molds, which in turn drive the high-speed rotation of the tube molds, and the pouring work can be processed.
2. Mobile working platform of the auxiliary machine
The auxiliary machines are compactly mounted on one mobile platform, consisting of the cleaning device, tube drawing device, spraying device, and trolleys, etc. They are used to complete tasks such as cleaning, spraying and tube drawing of the two main machines.
2.1 Spray coating device:
The spray coating trolley is driven by a servo motor through rack and pinion mechanism. The advancing speed is 200 ~ 300mm/s, and the reversing speed is 50 ~ 200mm/s during spray coating work.
2.2 Cleaning device: The cleaning trolley is driven by the ordinary motor through the rack and pinion mechanism to perform cleaning work by the cleaning brush within the scope of product specification. By taking advantage of the reciprocating movement of the cleaning rod, the purpose of cleaning the tube molds can be realized. The cleaning brush can be replaced within the workpiece specification. The speed range of the cleaning trolley is 100 ~ 220mm/s.
2.3 Tube drawing device: draw bench is a chain drive device with guiding spacing mechanisms at its up and down, left and right sides. Main actions are as follow: driven by motor, the draw bench goes to delivery position rapidly(100~220mm/s); hydraulic separator, propped open by tensioning cylinder, clinches casting inner wall, then draw bench pulls casting slowly to make it loose and pulls it out.
2.4 Translation platform: the platform, driven by reducing device and gear and rack of servo motor, is a gather of auxiliary engines of tube drawing, cleaning and spraying. Actions are accomplished by movement of the platform. Precise position control technique provides stable and reliable switch between processes with only 1mm locating error. Crash bars, mounted on both sides of the platform, can shut down the platform immediately and alarm by touching them. Press alarm reset button to make the platform back to work.
3. Automatic casting device
Automatic casting device, mounted at casting end of centrifugal casting machine, is composed of casting bag, automatic weighing device, tilting device, casting groove and mobile vehicle.
4. Mould cooling and temperature measurement devices for main engine
4.1 Every engine is fitted with separate cooling channel which could cool down mould, solenoid valve and manual flow control valve evenly.
4.2 Every main engine is equipped with three infrared thermometers measuring temperatures of head, middle and tail sections respectively. Protective devices are installed on the thermometer.
5. Electric control system
Electric control system is mainly composed of frequency conversion, servo driver, PLC, touch screen, control cabinet, LV electric component, buttons, indicator lights etc.
The PLC is adopted as lower controlling computer and the 10.4 inch color touch screen is used as the upper monitoring computer in the control system, thus to achieve stepless revolution control of main machine, automatic cooling control, movement positioning and automatic speed control of auxiliary machine, working status and technological parameter (i.e. revolution, cooling time, etc.) monitoring of main machine, as well as position and speed parameter setup and modification of the auxiliary machine. The parameters like speed and position during the whole operation of the machine can be automatically programmed from the touch screen, thus to satisfy automatic production.
6. Cast tube conveying device
The cast tube when pulled out will be sent to the conveying belt that stretches from the tail of the auxiliary machine for 3000mm. At the end of the conveying belt, there provides the detection device for existence of cast tube and also the cast tube overturn mechanism. Therefore, once detected its presence, the cast tube will be automatically turned over onto the cooling device (supplied by the buyer).
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