We are a leader in the foundry machinery industry with over 20 years of design and manufacturing experience. We can provide global customers with high-quality custom design, R&D, and manufacturing of foundry equipment, and have a perfect after-sales system.
We design and develop casting equipment for a wide range of industries. Cooperation with excellent customers has kept our technology in continuous progress, and the mechanical mechanism and automation level are constantly optimized and updated, helping customers improve production efficiency and product quality.
We have a professional technical team, including mechanical engineers, electrical engineers, mold engineers, and other professional technicians with rich experience. We rely on the progress of technology and the accumulation of experience, and constantly innovate and develop to provide quality casting equipment and services for our customers' environmentally friendly and efficient automated casting production.
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Name
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Values
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Unit
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Turntable diameter
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2500
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mm
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Number of station
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8
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Rotation power of motor
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4
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Kw
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Mold rotation diameter
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Ø420
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mm
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Casting maximum diameter
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120
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mm
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Casting maximum length
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300-600
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mm
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Speed of mold
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0~1600
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rpm
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Main machine power of motor
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5.5
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kw
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Centre-to centre spacing between the ground and mold
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1000
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mm
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FAQ
Q: Why choose our products
A: We are professional manufacturers and exporters with our factory, and with in-house professionals and technicians to handle development, design, production, sales and service. We provide the most competitive price in the world.
Q: How can I get the best machine for our business?
A: Just let us know your casting's material, Max. and mini. outside diameters, thickness, and length, we will suggest the most suitable machine and professional solution.
Q: What services do you provide
A: We provide a full range of centrifugal casting machines, including fully automatic centrifugal casting machines. Our strong technical strength means that we can add functionality to meet your needs.
Q: When can we arrange shipment?
Because our equipment is customized non-standard products, the delivery time varies according to the equipment, generally 50-70 days after getting the deposit.
Q: What is our advantage
A: We have more than twenty years of experience in this industry. During this, we have experience with a range of different working conditions and technological processes. This allows us to provide equipment that conforms perfectly to technological processes.
We can also work with you to ensure that your design meets all of your requirements.
Q: Can you make machinery to our specific requirements
A: Our senior engineers will work with you to ensure that all machinery meets your specific requirements. We will also offer suggestions that can improve production and save costs. We can design machinery to meet any purpose.
Q: What happens after purchase
A: We provide an experienced and professional commissioning engineer to your factory to oversee and direct machinery installation and commissioning. The senior engineer will remain on hand until the machinery produces the casting you want.
The multi-station rotary table cylinder liner centrifugal casting machine adopts multiple hosts + auxiliary machines, multiple hosts are evenly arranged on the circular rotating working platform, the hosts rotate to different auxiliary machine stations through the rotary table; four auxiliary machines are fixed along the circumference of the circular working platform, each auxiliary machine completes the cleaning, spraying, pouring and picking up work process for the hosts rotating to their respective stations. The high speed and smooth speed adjustable main machine, advanced multi-stage and multi-speed spraying process, and real-time monitoring and adjustment of key process parameters in the whole casting process ensure the consistency of the casting process for each cylinder liner product, completely eliminate the influence of human factors on the casting process parameters, and fundamentally ensure the stability of the inner quality of the cylinder liner castings. The machine occupies a small area, has high production efficiency and requires only two persons to operate. It is very suitable for continuous production of single species and large quantity of cylinder liner blank castings.
main engine
The cantilever-type centrifugal casting machine is the core of the complete machine. 8 cantilever-type centrifugal casting machines are distributed uniformly in the rotating working platforms. The variable frequency motor drives the main shaft through belt transmission structure to realize the rotation of the mould and the centrifugal pouring of the casting. The mould is installed in the subpanel and the main shaft rotating speed could realize stepless speed regulating, which would meet the process requirements of casting of different diameters.
In order to make the mould stop quickly, the cantilever-type centrifugal casting machine is equipped with a braking device, which would reduce the working pace of the machine and improve working efficiency.
Each centrifugal casting machine is equipped with safety protection cover to realize the safety production of the casting.
Rotary round table
Rotary table is the key part of the eight-station rotary table type centrifugal casting machine which can achieve the multiple-station working requirements of centrifugal casting machine. The rotation of the table is achieved through the gear driving mechanism to drive the rotary support relying on the servo motor, and the entire rotary motion is precisely positioned by the servo control. The rotary table rotates intermittently and pauses at every rotation of 45 degrees, and each station completes its corresponding motion, and it will re-rotate to the next station after all stations complete the work. The rotary table rotates in a circle in which it completes the centrifugal casting process of one cast. The rotary speed can be set according to the process requirement of each station, and be precisely controlled.
Cleaning system
The automatic cleaning device can realize the cleaning by general motor drives the cleaning car moving through a chain drive mechanism. The motor drives the cleaning brush to rotate through the synchronous belt to achieve the purpose of cleaning the inner walls of the mold by the reciprocating movement and rotation of the cleaning brush at the cleaning. The mold is at the state of brake lock close at cleaning to prevent the mold rotating with the cleaning brush. After cleaning, the end cover is installed by manual.
Automatic spraying device
The automatic spraying device can realize the accurate movement of the spraying car through the servo electric cylinder unit. Spraying work for the cavity of the whole mold can be achieved relying on the automatic travelling of the spraying rod and the mold rotates to meet the requirement of the production process. The travelling speed of spraying car is adjustable in the range of 0 ~ 1,000mm/s.
End cover and casting unloading device
The two motions of unloading end cover and casting are completed on the unloading station. The working process is as follows: after the rotary table rotates to the ready place, and the mold stops rotating and brake locking, the end cover is unloaded by manual, and the unloading car will travel forward and the unloading claw reaches the unloading station, and the clamp distracts with the driving of tension cylinder and catches the inner wall of the cast, then, the unloading car will back off to pull out the cast and end cover onto the support of the cast, and loosen the clamp, and the unloading car backs off and leaves the cast on the tray, and the turnover mechanism will turnover onto the conveying unit of the cast (self-prepared).
Automatic pouring device
The automatic pouring device mainly consists of pouring ladle, automatic weighing unit (with the accuracy of 100g, reaction time less than 0.2s), pouring ladle tilting device, pouring basin, traveling car and etc. The weight of metal liquid which will be filled into the pouring ladle is detected by the automatic weighing unit and will be displayed on the large screen. The filling of liquid will stop when the metal liquid in the pouring ladle reaches the set weight. When pouring car travels to the position for pouring, the variable frequency motor will drive the pouring ladle to tilt to pour the metal liquid into the pouring mold through the pouring basin. Pouring car travels backward to the position of molten iron for the next centrifugal casting after the previous pouring is completed. The tilting rate of the pouring ladle can be adjustable according to the requirement of the procedure.
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