Centrifugal Casting Production Line for Dry Sleeve

• Customization: Available
• Casting Method: Centrifugal Casting
• Casting Form Material: Metal
• Model NO.: j522
• Casting Form Usage Count: Permanent
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra6.3
• Coating: Sodium silicate
• Machining Tolerance: +/-0.01mm
• Standard: ASME
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Type: Dehumidifier
• Application: Special Shapes
• Fuel: Gas
• Operating Pressure: Vacuum
• Roller Number: Multi-Drum
• Cloth Membrane Forms: Splash
• Fluid Bed Drying Equipment Type: Horizontal Fluid Bed
• Vacuum Drying Equipment Type: Continuous Vacuum
• Condition: New
• Color: Customized
• Control System: PLC
• Trademark: weltop
• Origin: China
• HS Code: 8454309000
• Production Capacity: 5 Pieces/Month

Product Description

We are a leader in the foundry machinery industry with over 20 years of design and manufacturing experience. We can provide global customers with high-quality custom design, R&D, and manufacturing of foundry equipment, and have a perfect after-sales system.

 

We design and develop casting equipment for a wide range of industries. Cooperation with excellent customers has kept our technology in continuous progress, and the mechanical mechanism and automation level are constantly optimized and updated, helping customers improve production efficiency and product quality.

 

We have a professional technical team, including mechanical engineers, electrical engineers, mold engineers, and other professional technicians with rich experience. We rely on the progress of technology and the accumulation of experience, and constantly innovate and develop to provide quality casting equipment and services for our customers' environmentally friendly and efficient automated casting production.

 

Product Description

Traditional cylinder liner production enterprises use independent multiple cantilever centrifugal casting machines to produce cylinder liner castings. The production efficiency is low, the product quality is unstable, the labor intensity is high, the working environment is bad, and it is a typical labor-intensive industry. With the development and progress of society, the market demands higher and higher quality of cylinder liners, and at the same time, the cost of cylinder liners is required to be further reduced. In the environment of rising raw material and labor cost, the traditional production method is difficult to meet the market requirements and seriously restrict the sustainable development of cylinder liner production enterprises. Therefore, the high efficiency, highly automated and stable production process of advanced cylinder liner casting production equipment is the necessary equipment for the future development of cylinder liner enterprises. 

 The double-station automatic servo-controlled cylinder sleeve centrifugal casting machine adopts the integrated structure of double main machines + multi-station auxiliary machines, with double main machines arranged side by side and controlled by frequency conversion. The double main machines share one set of auxiliary machine and casting devices. The auxiliary machine is controlled by a servo drive, which realizes the automatic control of the whole process of cleaning, spraying, pouring, cooling, pulling, and taking out the parts of the cylinder sleeve centrifugal casting production. The high speed and smooth speed adjustable main machine, advanced multi-stage and multi-speed spraying process, and real-time monitoring and adjustment of key process parameters in the whole casting process ensure the consistency of the casting process for each cylinder liner product, eliminate the influence of human factors on the casting process parameters, and fundamentally ensure the stability of the inner quality of the cylinder liner casting. The machine covers an area of less space, has high production efficiency, and needs only one person to operate. It is very suitable for the continuous production of single species and large quantities of cylinder liner blank castings.

 

Machine features:

High speed and smooth running of the main engine 

Excellent spraying quality 

Real-time monitoring of tube mold temperature and water spray cooling 

Reliable casting taking out mechanism

Automatic pouring and accurate iron weighing

Efficient, safe, stable and flexible electrical automatic control system 

 

Depending on the size of your castings and process requirements, let's work together to create a casting machine that better suits your needs.

 

If you need a more stable mechanism with a higher degree of automation, please contact us.

Technical parameters 

 

Name	Values	Unit
Casting diameter	Φ60~Φ120	mm
Casting maximum length	1500	mm
Mold raceway diameter	Φ100~Φ180	mm
Riding wheel diameter	Φ300X70	mm
Two riding wheel outer span	900	mm
The distance between ground and mold center	800	mm
The host spacing	800	mm
Speed of mold	0~2000	rpm
Centrifugal machine power motor	7.5	Kw
Pulling car power	2.2	Kw
Cleaning car power	0.37	Kw
Praying car power	0.4	Kw
Mobile platform power	1.0	Kw
Pouring car power	1.0	Kw
Pouring ladle power	0.4	Kw
Pouring ladle turning power	0.75	Kw
Pulling stroke	≥2200	mm