Real-Time Data Logging for Process Traceability and Quality Control Caster

• Customization: Available
• After-sales Service: 7X24h
• Warranty: 1 Year
• Model NO.: w1302
• Type: Cylinder Liner
• Arrangement Pattern: L Style
• Cylinder Body Material: Aluminum Alloy
• Cylinder Cap Material: Bare Cylinder Head
• Cooling Method: Air-Cooled
• Connecting Type between Cylinder and Cap: Integral
• Cylinder Diameter: 40mm
• Cylinder Liner Material: Copper Plate
• Color: Customized
• Control System: PLC
• Trademark: weltop
• Origin: China
• HS Code: 8454309000
• Production Capacity: 5 Pieces/Month

Product Description

Company Profile

WELTOP MACHINERY

WELTOP is the industry leader in foundry machinery, offering world-class, top-quality products.We are proud to say that we have well-eared an excellent reputation as the best in our field.With over two decades of experience, we consistently deliver exceptional results.

We have a strong and loyal client base that continuously trusts and is satisfied with our expertise and capabilities.

 Our company is headquartered in Jinan, Shandong Province. 

Revolutionize Your Cylinder Liner Production

Revolutionize Your Cylinder Liner Production

Our advanced rotary centrifugal casting machine delivers unparalleled consistency and efficiency for high-volume cylinder liner manufacturing. Integrating multiple processing stations within a compact footprint, this fully automated system eliminates human factor variability while achieving exceptional metallurgical quality.

Precision Automation Features

High-Performance Casting Hosts
Cantilever design with vibration-damping cast iron bearing housing
AC vector-controlled motors (5.5kW) with infinite variable speed (0-1600 rpm)
Precision V-belt drive ensures <0.1mm radial runout at full speed
Instant braking system minimizes cycle times
Intelligent Rotary Transfer
Servo-controlled turntable (4kW drive)
Rapid, smooth indexing with absolute positioning accuracy
Automated Mold Preparation
Self-Adjusting Cleaning System:
• Interchangeable brush heads for Ø120-420mm molds
• Axial traversing cleaning cart with integrated dust extraction
Multi-Zone Coating Control:
• Servo-driven spray bar with 3 programmable speed segments
• Precision coating thickness control for optimal thermal management
Active Thermal Regulation
Axially distributed cooling nozzles
Real-time mold temperature monitoring
Prevents coating defects (blistering/whitening) and extends mold life
Robotic Extraction System
Electro-pneumatic extraction claws
Damage-free casting removal
Precision Pouring System
Dual-station pouring ladle with weight-controlled dispensing
Real-time iron weight display (±0.5% accuracy)
Batch consistency reporting with printed records
Quality Assurance Technology
PLC-controlled process monitoring with HMI interface
Continuous parameter recording (temperature/speed/weight)
Multi-stage safety interlocks (overload/overcurrent)
Recipe management for different liner specifications (300-600mm length)

Operational Advantages

Ideal Application

Core System Architecture

80%+ Quality Consistency: Eliminates human parameter variation

Compact Footprint: 25% smaller than conventional lines

Minimal Labor:  just 2 technicians

Mold Life Extension: Precision thermal control increases mold durability by 40%

Flexible Production: Quick-change tooling accommodates multiple liner dimensions

High-volume production of premium-grade cylinder liners for:

• Heavy-duty diesel engines

• Automotive powertrains

• Marine and industrial engines

Processing Platform: 8 casting hosts radially arranged on a Ø2500mm turntable

Integrated Auxiliary Stations: 4 fixed peripheral stations performing dedicated operations

Sequential Processing: Each host rotates through cleaning, spraying, pouring, and extraction stations

Packaging & Shipping

NO.	Parameter	Values	Unit
	Turntable diameter	2500	mm
2	Number of station	8
	Rotation power of motor	4	Kw
4	Mold rotation diameter	Φ420	mm
5	Casting maximum diameter	Φ120	mm
6	Casting maximum length	300-600	mm
7	Speed of mold	0--1600	rpm
8	Main machine power of motor	5.5	Kw
9	Centre-to-centre spacing between the ground and mold	1000	mm
10	Total power of the machine	55	Kw